Low Voltage Solutions
CILA2S ESP 5G Dual IM/PMM
Rated power from 150 kVA to 1000 kVA for ESP systems.
Single-Well
CILA2S 5G ESP/PCP/SRP Dual IM/PMM application with power ratings from 40 kVA to 1000 kVA.
WOS-T
Well Optimization System - Tower as part of the integrated solutions portfolio.
Low voltage products and technologies for artificial lift.
The BCP Group low voltage line integrates intelligent control, advanced automation, operating applications, and value-added applications for ESP systems, along with a Single-Well solution powered directly from medium voltage and the WOS-T platform as part of the operating ecosystem.
Compatible with induction motors (IM) and permanent magnet motors (PMM) in ESP systems.
Advanced automation, continuous well performance diagnostics, and production and energy efficiency optimization.
The Single-Well solution is powered directly from the medium voltage line, eliminating intermediate substations.
WOS-T extends the low voltage portfolio with centralized control, automation, and field supervision capabilities.
1.1
CILA2S ESP 5G Dual IM/PMM
The CILA2S 5G ESP DUAL IM/PMM is an intelligent controller designed for oil wells that use electric submersible pumping. Its power and control system is compatible with IM and PMM motors, and with advanced automation and intelligent algorithms it enables continuous well performance diagnostics, production optimization, improved energy efficiency, and reduced carbon footprint.
Flux Oriented Control
Flux-oriented control is a closed-loop current control method that allows precise identification of rotor position in permanent magnet motors. This control is based on a mathematical model that detects and manages the generated magnetic flux, optimizing motor efficiency.
It is also indicated that this technique is especially useful in ESP systems, improving performance and operational efficiency.
OPAS & AVAS
Operational, control, and value-added applications
Operation and Control
- SWC with advanced algorithms and control rules to operate the pump intake pressure in closed loop.
- Detection, control, and supervision of Gas Lock events using surface and downhole data without operator intervention.
- Intelligent Datalogger to automatically adjust sampling frequency in response to unexpected events.
- Auto Restart for automatic restart after electrical interruptions or transient faults, with multiple attempts and configurable wait times.
Value Added
- PowerSags keeps the well operating during external electrical failures of up to 1000 ms and generates daily and monthly reports.
- Polar Amperimetric Chart displays a 24-hour and 7-day electrical load history in polar chart format.
- ESP SensorLess infers and calculates operating parameters at the bottom of the well from the system’s electrical variables.
- Intelligent RunLife monitors voltage, current, speed, temperature, and vibrations to identify normal, critical, and extreme operating regimes.
Specifications
CILA2S ESP 5G Dual IM/PMM technical data
Main Range
- Rated power: 150 / 300 / 350 / 400 / 500 / 600 / 700 / 800 / 1000 kVA.
- Technology: 6-pulse.
- Enclosure: NEMA 3R / IP54.
- Drive: Rockwell Automation PowerFlex 755.
- Number of phases: 3.
- Power factor: 0.98 across the entire speed range.
Electrical Operation
- Rated voltage: 480 V.
- Operating range: 300 Vac to 576 Vac.
- Frequency: 60 Hz ± 5 %.
- Configurable output frequency: 0 to 120 Hz.
- Output voltage: 0 to supply voltage.
- Output waveform: PWM.
Conditions and Construction
- Operating / storage temperature: 0 to 50 °C / -40 to 70 °C.
- Maximum altitude: 3,300 ft (1,000 m).
- Relative humidity: 95 % non-condensing.
- Powder electrostatic paint; RAL 9001 or 9003 color.
- Vandal-resistant lock with seven locking points.
- Internal lighting with automatic activation when the door is opened.
Additional Equipment
- MAGNETA harmonic filter with aluminum reactor and adaptive matrix to minimize harmonics.
- Included 24 V UPS with 2-hour autonomy for the control system.
- MAGNETA sine filter with aluminum reactor.
- Automatic overvoltage reset module.
1.2
Single-Well
The Single-Well skid is an integrated well control system designed to operate directly from the medium voltage line, eliminating intermediate electrical substations and simplifying field infrastructure.
Simplified infrastructure
- Direct connection to the medium voltage line.
- Combines power supply, control, and supervision in a single compact solution.
- Reduces energy losses and transmission and distribution costs.
- Integrates supervision of critical electrical variables for reliable and safe control.
Key indicators
97 %Minimizes electrical failures by operating directly from medium voltage.
Cost reductionAvoids additional electrical substation infrastructure.
Operational assuranceAVAS keeps the system within the pump’s optimal curve.
Application and Range
- CILA2S 5G ESP/PCP/SRP Dual IM/PMM.
- Application: Single-Well.
- Rated power: 40 kVA to 1000 kVA.
- Power range: 300 HP to 1000 HP.
Architecture
- PowerFlex 755.
- CompactLogix controllers + I/O.
- Direct power supply from a 34.5 kV medium voltage line.
- Supervision of all system electrical variables.
Transformer
- Outdoor installation.
- High voltage: 34.5 kV, 36 kV voltage level, delta connection.
- Low rated voltage: 480 / 277 V, wye connection with accessible neutral.
- Impedance at 85 °C: 6.0 %.
Operating Conditions
- Frequency: 60 Hz.
- Maximum ambient temperature: 40 °C.
- Operating altitude: up to 1000 m.
- ONAN noise level: 60 dB.
1.3
WOS-T within Low Voltage Solutions
WOS-T (Well Optimization System - Tower), a two-level structure that integrates CILA2S controllers for PCP, SRP, and ESP, along with electrical components, automation, and ELISA AI-assisted diagnostics. It is included here as part of the low voltage solutions ecosystem, while its full details remain on the dedicated page.
Structure and control
- Two-level vandal-resistant structure.
- CILA2S controllers for PCP, SRP, and ESP applications.
- Centralized electrical and automation components.
Supervision and operational support
- Asset protection with aluminum elements.
- Monitoring, diagnostics, and analytics supported by ELISA AI.
- Complementary solution within the low voltage operating ecosystem.
Contact
Contact Sales
Let’s talk about low voltage solutions for your operation
Review with BCP Group the technical scope of CILA2S ESP 5G Dual IM/PMM, the Single-Well solution, and the integration of WOS-T within the low voltage operating ecosystem.